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Recycling Plant – Single Stage

Recycling Plant – Single Stage
  • Plastic Recycling Plants

Advanced Single Stage Recycling Plant for Plastic Waste

Vardhman Industries manufactures the highly efficient 150 kg/hr Single Stage Plastic Recycling Machine, an industrial-grade “Dana” making plant designed for medium-scale recycling operations. This robust Water-Cooled Pelletizing Line is the ideal solution for processing relatively clean, pre-washed rigid plastics or heavy-gauge films (such as HDPE, LDPE, and PP).

Engineered to deliver a consistent 150 kg/hr throughput, this machine comes standard with our advanced Motorized Force Feeder and integrated Vent System, eliminating the need for manual labor while guaranteeing perfectly solid, void-free, and high-quality granules ready for immediate reuse or market sale.

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Get in touch with Vardhman Industries for reliable industrial machinery solutions. Our team is available to assist you with product inquiries, quotations, technical support, and customized requirements. We ensure prompt responses and dependable service to meet your business needs.

Key Technical Highlights:

  • Motorized Force Feeding System: To achieve a true 150 kg/hr output, you cannot rely on manual feeding. This machine features an aggressive vertical force-feeder with a dedicated motor that automatically compresses and pushes bulky scrap directly into the extruder. This ensures 100% screw fill and non-stop production with zero manual stuffing.
  • Advanced Vent System: Processing washed or mixed plastics often generates steam and volatile chemical gases. The specially designed single-stage barrel features an integrated Vent System that allows these trapped gases to escape naturally, ensuring your final “dana” is solid, heavy, and completely free of air bubbles or voids.
  • High-Efficiency Water Cooling: Utilizes a high-capacity stainless steel water cooling trough to instantly drop the temperature of the hot polymer strands. This rapid water-cooling prevents the pellets from deforming or sticking together, resulting in uniform, premium-grade granules.
  • Optimized Single-Stage Extrusion: Features a precision-engineered, nitride-hardened alloy steel screw and barrel. Designed specifically for a 150 kg/hr capacity, it provides the perfect balance of high-shear melting and energy efficiency for clean industrial scrap.
  • Hydraulic Screen Changer: Equipped with a rapid-action hydraulic screen filter, allowing your operators to easily filter out minor impurities (like paper or dirt) without halting the 150 kg/hr production flow.

    • Business Benefits for Recyclers

  • Perfect Mid-Scale Capacity: At 150 kg/hr, this machine provides the perfect entry point for growing recycling businesses or medium-sized manufacturing plants looking to handle their own high-volume in-house waste efficiently.
  • Drastic Labor Reduction: The automated Force Feeder means you only need one operator to manage the material intake, significantly lowering your daily labor costs while maintaining maximum output.
  • Premium Reusable Granules: The combination of the Vent System and water-cooled strand cutting guarantees that your recycled pellets retain excellent tensile strength, allowing you to command a higher market price.
  • Rugged & Reliable Setup: Built on a heavy-duty steel frame with premium AC drives and a high-torque gearbox, ensuring continuous 24/7 operation with minimal maintenance downtime.

    • Primary Applications:

  • Rigid Plastic Scrap: Processing crushed HDPE pipes, jerry cans, crates, and molded parts.
  • Clean Industrial Films: Recycling thick-gauge LDPE/LLDPE packaging films and heavy bags.
  • Post-Consumer Plastics: Converting pre-washed, sorted PP and PE household waste into reusable granules.

    • Specifications of Recycling Plant – Single Stage

    Output capacity150 kg/hr
    Machine typeRecycling extruder
    Machine power45 kW
    Automation gradeAutomatic
    Material to recycleLDPE, HIPS, HDPE, PP, ABS, LLDPE
    End productGranules
    Body materialMild steel
    PhaseThree phase
    Warranty1 year
    Country of originMade in India
    Minimum order quantity: 1 PieceUniform and high-quality granules

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    Our Product Range

    • PLASTIC RECYCLING PLANTS
    • PLASTIC PACKAGING MACHINERIES
    • HYDRAULIC BALING MACHINES
    • PLASTIC GRINDING & CUTTING MACHINES
    • MIXING & DRYING EQUIPMENT
    • AUXILIARY MACHINES
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